Complete Guide – Becker XL Series Motor for Pool Covers

Replacing a Becker Motor: Step-by-Step Procedure

Table des matières

Required Tools

• Flathead and Phillips screwdrivers
• Open-end and Allen wrenches
• Adjustable pliers
• Multimeter
• Circlip pliers

Becker Motor Installation – Step-by-Step Procedure

1. Securing Your Pool Cover

⚠️ Critical step for your safety – Never ignore these precautions

🔌 Power cut-off: Disconnect the electrical power supply at the main panel. Verify the absence of voltage with a multimeter.

🔒 Mechanical securing: Position the cover in the closed position and lock it to prevent any unwanted movement during the intervention.

📸 Documentation: Photograph the installation from all angles: electrical connections, component positioning, wiring. This will be useful when installing the new Becker motor.

2. Removing the Old Becker XL 120 / 60 / 200 Motor

⚡ Electrical disconnection: Identify and label each wire before disconnection. Double-check for absence of voltage. Disconnect the cables at the key switch following your markings.

🔧 Disassembly: Carefully remove the safety devices (pins, clips, circlips). Dismantle the mounting bracket on the side opposite the motor. Firmly hold the winding shaft to prevent it from falling.

🎯 Motor extraction: Unscrew the screw(s) holding the motor to the shaft. These screws are located between 50cm and 80cm from the end of the shaft, depending on motor power. Release the motor from its support on the post. Carefully slide the motor off the pool cover shaft. Carefully dismantle the drive wheel and adapter, keeping their assembly order.

3. Ordering the New Becker XL60, Becker XL120 and Becker XL200 Motor

Once the old Becker motor is removed from the pool cover shaft, you can verify the power of the current motor to order an identical model. If you have a Becker XL35 motor in place, we recommend upgrading to the XL60 or XL120 version to ensure a longer service life.

Becker XL motor models for pool covers:

• Becker XL60 Motor at 60 Nm (XL60-M06 24V)
• Becker XL120 Motor at 120 Nm (XL120-M06 24V)
• Becker XL200 Motor at 200 Nm (XL200-M06 24V)

3. Installing the New Becker XL60, Becker XL120 and Becker XL200 Motor

🔩 Install the drive wheel and adapter ring on the new Becker motor. Insert the assembly into the winding shaft using the bearings from the old motor. Screw the motor to the shaft. Securely fasten the motor to the post support, then reinstall all safety devices.

🔌 Electrical Connection: Strictly follow the Becker color code to avoid any malfunction:

• BU (Blue): Common (1)
• BN (Brown): Power (2)
• BK (Black): Rotation direction 1 (3)
• RD (Red): Rotation direction 2 (4)

4. Adjusting the limit switches of the Becker XL 120 / 200 / 60 motor

📐 Starting position: Position the cover in the intermediate position before any adjustment. Identify the adjustment screws on the motor head (one for each rotation direction).

⬇️ Closing limit switch: Activate the cover in closing direction over the pool, then gradually adjust the corresponding screw until the desired closing position is achieved.

⬆️ Opening limit switch: Proceed the same way for opening: activate the cover to wind it on its shaft and adjust the corresponding screw to define the optimal opening position. The slats should be wound on the shaft with the end of the cover vertical to the water ready to dive. If the holding skis for the first slat in inclined position are missing, we recommend installing them. You can find them here: Position ski for above-ground pool cover slats

5. Testing the Becker motor installation

🔄 Functionality tests: Perform several complete opening and closing cycles to validate the proper operation of the safety cover.

🔧 Technical checks: Inspect for the absence of hard spots or abnormal noises during operation.

✅ Installation successfully completed, your Becker motor is set for several more years of operation.

Diagnosing common failures on Becker XL120, Becker XL200 and Becker XL60 motors

Before considering a replacement, precisely identify the source of the malfunction using our diagnostic guide.

🚫 Problem 1: The pool motor does not work

🔊 Problem 2: The pool motor hums without turning

⏹️ Problem 3: Unexpected stops of the Becker motor

🎯 Problem 4: Pool cover limit switch malfunction

🔒 Problem 5: Pool safety cover magnetic brake failure

Frequently asked questions about Becker XL120, Becker XL200 and Becker XL60 motors

🔧 How to extend the lifespan of my Becker motor?

Recommended preventive maintenance:

• Perform several monthly cycles during winterization period
• Regularly clean the shutter guide rails
• Check the tightening of mechanical fasteners annually
• Protect wiring from water splashes
• Check the condition of seals and electrical connections
• Use a quality 24V power supply like this one: 24V 10Ah Power Supply for above-ground pool cover

📜 What is the warranty on Becker motors?

✅ Manufacturer’s warranty: 2 years

Warranty coverage:

• Manufacturing defects and malfunctions
• Parts and labor included
• Activation via registration on official website

⚠️ Exclusions: water damage, incorrect handling, normal wear and tear

💰 How much does professional intervention cost to repair a pool motor that no longer works?

💰 Total cost: €1300 to €3000 (installation included)

Estimated cost breakdown:

• Becker motor: €800 to €1800 (depending on model)
• Labor + Travel and supplies: €500 to €1200

Benefits of professional intervention:

• Installation compliant with safety standards
• Optimal adjustment and complete diagnosis
• Preservation of manufacturer’s warranty

🏊‍♂️ Specifications of the Becker XL120 motor for pools

🔧 XL120 motor: https://www.coverdeau.com/moteur-becker-piscine-becker-120nm/comment-page-3/#comment-4627

XL120 specifications:

• 120 Nm torque suitable for large covers
• Integrated CPS magnetic braking system
• Enhanced thermal protection
• Optimized resistance to humid environments

⚙️ Can I install the motor myself?

Installation possible if you have:

• Electrical skills (certification recommended)
• Suitable and complete tools
• Available time (minimum 3-4 hours)
• Secure access to the installation

⚠️ Warning: Self-installation may void the manufacturer’s warranty. Check the conditions before proceeding.

We strongly recommend hiring a certified professional to ensure:

• Installation safety
• Compliance with current standards
• Preservation of warranties
• Optimal long-term operation

🔄 How often should a Becker pool motor be replaced?

Average lifespan: 8 to 12 years depending on usage

Factors influencing longevity:

• Daily usage frequency
• Quality of preventive maintenance
• Environmental conditions (humidity, salinity)
• Quality of initial installation

💡 Tip: Annual maintenance by a professional can double the lifespan

🚨 What to do in case of urgent failure of my Becker XL120 pool motor?

Emergency procedure:

1. Secure immediately: Cut off the power supply
2. Avoid manipulations: Never force the mechanism
3. Contact a professional: Intervention within 24-48 hours

🚨 Absolute emergency: If the cover remains stuck open and bad weather is forecast, immediately contact an on-call technician.

Summary of key points

✅ Before the intervention

• Check the warranty of the current motor
• Document the installation with photos
• Prepare complete tools
• Plan the installation in good weather

⚡ Electrical Safety

• Mandatory shutdown at main panel
• Verification of voltage absence with multimeter
• Strict compliance with Becker color code
• Double check before power restoration

🔧 Technical Installation

• Precise positioning of the drive wheel
• Appropriate tightening without over-torque
• Meticulous adjustment of limit switches
• Complete tests before finalization

🎯 Final Validation

Electrical consumption measurement

Complete opening/closing cycles

Position stability verification

Check for absence of abnormal noises