Guide to replacing a BECKER motor for swimming pool cover

Replacing an old Becker XL60, Becker XL120, or Becker XL200 motor on your above-ground pool cover is very simple. Keep the 2 plastic bearings already in place on the old motor, as they will be used to install the new motor in the pool cover axis. We recommend taking a photo of the old motor’s connection to the key switch, which will help with reassembly. We offer these 3 Becker motors at the best price, compatible with all pool cover brands here: Becker motors for above-ground pool covers XL60, XL120, and XL200

Replacing your Becker motor with a new Becker XL60, Becker XL120, or Becker XL200

Replacing the old Becker motor of a pool cover is an operation that anyone can perform but requires precision and compliance with safety standards. All motors Becker from the XL range sold on Coverdeau are compatible with all pool covers on the market and also with older Becker motor models.

Required Equipment to change a Becker motor

• New Becker XL60 or XL120 or XL200 motor can be found here:
  • Becker XL60 4G 24V 60Nm motor for pool roller shutter
  • Becker XL120 3G 24V 120Nm motor for pool roller shutter
  • Becker XL200 3G 24V 200Nm motor for pool roller shutter
• Screwdriver set (flat and Phillips)
• Flat or adjustable wrench
• Multimeter
• Protective gloves
• Allen keys
• Marine grease

Safety Instructions

1. Always switch off the power at the main circuit board
2. Check for absence of voltage with a multimeter
3. Protect electrical components from moisture
4. Ensure no one can turn the power back on during the intervention
5. Avoid dropping parts or tools into the pool

Steps for Replacing a Becker 60 nm, 120 nm, or 200nm motor

1. Becker Motor Preparation

1. Precisely identify your old Becker motor model (XL60, XL120, or XL200)
2. Verify that the new motor is perfectly compatible (power, torque, dimensions)
3. Photograph the existing wiring before dismantling
4. Position the cover in closed position if possible

2. Dismantling the Old Becker Motor

1. Remove the protective cover accessing the connections in the post
2. Disconnect the electrical wires, noting their exact position
3. Note the position of the shaft relative to the roller
4. Loosen the motor support fixing screws
5. Loosen the motor fixing screws on the winding shaft.
6. Carefully remove the motor from the shaft

Compatibility of Becker XL120, XL60, and XL200 motors with all above-ground pool covers

The Becker XL motors we offer at Coverdeau are compatible with all above-ground pool covers already equipped with a Becker motor. For example, the Becker XL120 motor (120nm, 58mm diameter) is compatible with pool covers of all market brands equipped with an old XL120 motor. For example:

• ASTRAL
• APF
• WOOD
• Del
• Abriblue
• Walter (WaluRoll)

3. Installing the New Becker XL60, XL120, or XL200 Motor

Assembly Preparation

1. Check the housing dimensions in the shaft
2. Confirm compatibility with existing supports
3. Choose mounting side (right or left possible)
4. Prepare the supplied 4-meter cable

Mechanical Installation

1. Mount the motor in its support
2. Fix the motor head
3. Perfectly align the shaft with the cover roller
4. Check that rotation is free

Electrical Connection (24V DC)

1. Connect the wires according to the color code:

• BLUE Wire: Limit switch 1
• BROWN Wire: Limit switch 2
• BLACK Wire: Neutral/ground (0V)
• RED Wire: Phase (+24V)

1. Use the original cable (S05RN-F 4×1 white)
2. Respect polarity for correct rotation direction
3. Check connection waterproofing (IP55)

Cable Correspondence with old Becker XL motor models

• BLUE Cable: Limit switch 1 (old cable #1)
• BROWN Cable: Limit switch 2 (old cable #2)
• BLACK Cable: Neutral/ground 0V (old cable #3)
• RED Cable: Phase + power supply 24V (old cable #4)

Mechanical Adjustments

1. Position the limit switch adjustment rod on the adjustment wheels on the motor head
2. Set the motor limit switches according to your pool
3. Apply marine grease to exposed mechanical parts

Post-Installation Checks

1. Test free shaft rotation
2. Check all fasteners are tight
3. Check overall waterproofing
4. Measure power supply voltage (24V)
5. Test connections before powering up

4. Adjustments and Tests

1. Set the limit switches:

• Rolled position (cover closed)
• Unrolled position (cover open)

1. Restore power supply
2. Test operation:

• Complete opening
• Complete closing
• Check that the cover unrolls flat on the water

1. Check for abnormal noises
2. Check waterproofing around the motor

Common Troubleshooting

• If the motor doesn’t work: check power supply and connections
• If the motor turns in the wrong direction: reverse the rotation direction wires
• If the limit switches don’t work: reprogram them according to the manual
• If the cover doesn’t unroll evenly: check the motor alignment
• In case of unusual noise: check the fixings and waterproofing

Preventive Maintenance

1. Regularly inspect the waterproofing around the motor
2. Check for corrosion on metal parts
3. Check the tightness of fixings every 6 months
4. Test the limit switches regularly
5. Monitor any unusual noise or behavior

Compliance with NF P 90-308 Standard

The NF P 90-308 standard imposes strict requirements for pool safety covers:

Safety Requirements

1. The cover must support a weight of 100 kg on a 20 cm² surface
2. No gap between the wall and the cover should exceed 70 mm
3. The locking system must resist a pulling force of 200 N
4. The cover operation time must not exceed 3 minutes
5. The cover must prevent accidental immersion of children under 5 years

Technical Requirements for Becker XL Pool Motor

1. The motor’s protection rating (IP) must be suitable for its location:
   • Minimum IP54 for above-ground motors
2. The control system must require sustained action during movement
3. The motor must stop automatically if blocked

Important Notes

• Keep the new motor’s manual
• Note the limit switch settings
• Keep the after-sales service contact information
• Document any modifications made to the installation
• The cover must comply with current safety standards (NF P 90-308)

Conformity Tests after Installing a new Becker XL60, XL120, and XL200 motor

After motor replacement, several tests are mandatory according to NF P 90-308 standard:

1. Fixing test:

• Check the resistance of attachment systems
• Check the proper functioning of locking systems

2. Operation test:

• Measure operation time
• Check obstacle detection stop
• Check maintenance in closed position

3. Waterproofing test:

• Check for water infiltration around the motor
• Check seals and cable passages

Proper Becker motor replacement is essential to ensure the safety and proper functioning of your pool cover. If in doubt, call a qualified professional. Remember that this cover is crucial safety equipment that must function perfectly.